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Dairy Processing Plants

Butter
Processing Unit

Complete butter processing line with cream separation, pasteurization, aging, and continuous butter-making for table, white, and salted butter.

500 - 20K
kg/day
< 16%
Moisture
SS 316L
Material
FSSAI
Standard
Butter Processing Unit � Gausin International Engineers
Continuous
Butter Line

Product Overview

The Gausin Butter Processing Unit is engineered for reliable, hygienic performance in demanding industrial environments. Complete butter processing line with cream separation, pasteurization, aging, and continuous butter-making for table, white, and salted butter.

Each unit is custom-designed to your capacity, product characteristics, and plant layout requirements with SS 304/316L contact surfaces, validated process design, and full documentation.

Gausin provides complete engineering support from process design and fabrication through installation, commissioning, and after-sales service.

Industrial Grade
Robust construction for continuous 24/7 plant operation.
Hygienic Design
Food-grade materials and finishes for dairy and food applications.
Custom Engineered
Sized and configured to your exact process requirements.
PLC/SCADA Ready
Automated control with data logging and alarm management.
CIP Compatible
Designed for easy cleaning and sanitation where applicable.
Standards Compliant
Built to FSSAI, BIS, 3-A, ASME, or IBR as required.

Technical Specifications

Process Parameters

Capacity500 - 20,000 kg/day
Moisture< 16% (as per std.)
MaterialSS 304 / SS 316L
StandardFSSAI / 3-A

Construction Details

Material of ConstructionSS 304 / SS 316L
Design StandardFSSAI / 3-A
Surface FinishMirror polish (product contact)
Control SystemPLC / SCADA with HMI
DocumentationGA drawings, IOM manual, test certificates
Warranty12 months from commissioning

Instrumentation & Controls

Control SystemPLC / SCADA with HMI for continuous butter processing line
Cream TemperaturePT-100 RTDs on cream aging tank, pasteurizer & churner feed line
Moisture ControlInline moisture sensor / lab sampling point with auto alarm on deviation
Churner DriveVFD-driven continuous butter maker with torque & phase detection
Flow ControlVFD cream feed pump with electromagnetic flow transmitter
CIP ProvisionAutomated CIP for cream line, churner & buttermilk return circuit

Applications

Table Butter
Industrial applications for table butter sector.
White Butter
Industrial applications for white butter sector.
Salted Butter
Industrial applications for salted butter sector.
Dairy Plants
Industrial applications for dairy plants sector.

Key Advantages

Continuous Butter Line
Churning, buttermilk separation, washing, and working integrated in one automated unit.
Consistent Fat & Moisture
VFD-controlled dasher and programmable cycles deliver uniform butter texture every batch.
Buttermilk Recovery
Efficient drainage and optional washing maximize buttermilk yield for downstream use.
High Throughput
Batch and continuous models from 200 kg/hr to 5,000 kg/hr butter output capacity.
Hygienic SS Construction
SS316 product contact surfaces with CIP-ready design for food safety compliance.
Low Maintenance Downtime
Accessible drum, dasher, and drain assemblies simplify cleaning and part replacement.

How It Works

1
Cream Reception & Pasteurization
Cream is standardized to required fat content and pasteurized to the correct temperature for butter making.
2
Cream Aging
Cream aged in tanks at controlled temperature to develop proper fat crystallization before churning.
3
Continuous Churning
Cream fed to continuous butter maker; churning separates butter grains from buttermilk continuously.
4
Moisture & Salt Adjustment
Butter worked to target moisture content; salt dosed for salted butter grades as per standard.
5
Butter Forming & Dispatch
Butter formed into blocks or pats, weighed, and sent to cold storage or direct packaging line.

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