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Milk Processing Equipment

Butter
Churner

Industrial stainless steel butter churner for converting cream into butter through continuous or batch churning with variable speed drive and CIP provision.

100 - 5K
L/batch
SS 316L
Material
VFD
Drive
FSSAI
Standard
Butter Churner — Gausin International Engineers
VFD Drive
Churning

Product Overview

The Gausin Butter Churner is engineered for reliable, hygienic performance in demanding industrial environments. Industrial stainless steel butter churner for converting cream into butter through continuous or batch churning with variable speed drive and CIP provision.

Each unit is custom-designed to your capacity, product characteristics, and plant layout requirements with SS 304/316L contact surfaces, validated process design, and full documentation.

Gausin provides complete engineering support from process design and fabrication through installation, commissioning, and after-sales service.

Industrial Grade
Robust construction for continuous 24/7 plant operation.
Hygienic Design
Food-grade materials and finishes for dairy and food applications.
Custom Engineered
Sized and configured to your exact process requirements.
PLC/SCADA Ready
Automated control with data logging and alarm management.
CIP Compatible
Designed for easy cleaning and sanitation where applicable.
Standards Compliant
Built to FSSAI, BIS, 3-A, ASME, or IBR as required.

Technical Specifications

Process Parameters

Capacity100 - 5,000 L/batch
MaterialSS 304 / SS 316L
DriveVariable Speed (VFD)
StandardFSSAI / 3-A

Construction Details

Material of ConstructionSS 304 / SS 316L
Design StandardFSSAI / 3-A
Surface FinishMirror polish (product contact)
Control SystemPLC / SCADA with HMI
DocumentationGA drawings, IOM manual, test certificates
Warranty12 months from commissioning

Instrumentation & Controls

Control SystemLocal control panel with HMI for batch churning cycles
Cream TemperaturePT-100 RTD on cream inlet & churner body
Churner DriveVFD with programmable speed profile for churn & wash phases
Phase DetectionTorque / ampere monitoring for butter grain formation endpoint
Batch TimerAdjustable churn, rest & buttermilk drain timers
CIP ProvisionCIP spray ball & drain valve on churner dome & discharge port

Applications

Butter
Industrial applications for butter sector.
White Butter
Industrial applications for white butter sector.
Dairy Plants
Industrial applications for dairy plants sector.
Co-operatives
Industrial applications for co-operatives sector.

Key Advantages

Uniform Butter Grain Formation
VFD-driven dasher delivers consistent churning action for even butter grain size every batch.
Variable Speed Control
Separate high-speed churning and low-speed working phases programmed via VFD for optimal yield.
Efficient Buttermilk Drainage
Quick drain valve and optional water wash reduce residual buttermilk for better butter quality.
Multiple Batch Sizes
Drum capacities from 100 L to 2,000 L to match cream supply and production targets.
Food-Grade SS Drum
SS304/316 construction with hygienic interior finish for direct food contact compliance.
Simple Operation & Cleaning
Open-top or tilting drum design allows easy access for inspection and manual CIP.

How It Works

1
Cream Loading
Standardized cream charged into churner drum at required fill level and churning temperature.
2
Churning Phase
VFD-driven dasher agitates cream; fat globules coalesce into visible butter grains.
3
Buttermilk Drain
Buttermilk drained when butter grains form; grains optionally washed with chilled water.
4
Butter Working
Churner runs at low speed to work butter grains and remove excess moisture.
5
Butter Discharge
Finished butter discharged for salting, forming into blocks, or direct packing.

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