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CIP & Cleaning Systems

Automated
CIP System

Fully automated Clean-in-Place systems with PLC-controlled pre-rinse, caustic wash, acid wash, and final rinse sequences.

3-A
Standard
2-4 Tank
System
PLC+HMI
Control
FDA
Ready
Automated CIP System — Gausin International Engineers
3-A
EHEDG

Product Overview

The Gausin Automated CIP System is engineered for reliable, hygienic performance in demanding industrial environments. Fully automated Clean-in-Place systems with PLC-controlled pre-rinse, caustic wash, acid wash, and final rinse sequences.

Each unit is custom-designed to your capacity, product characteristics, and plant layout requirements with SS 304/316L contact surfaces, validated process design, and full documentation.

Gausin provides complete engineering support from process design and fabrication through installation, commissioning, and after-sales service.

Industrial Grade
Robust construction for continuous 24/7 plant operation.
Hygienic Design
Food-grade materials and finishes for dairy and food applications.
Custom Engineered
Sized and configured to your exact process requirements.
PLC/SCADA Ready
Automated control with data logging and alarm management.
CIP Compatible
Designed for easy cleaning and sanitation where applicable.
Standards Compliant
Built to FSSAI, BIS, 3-A, ASME, or IBR as required.

Technical Specifications

Process Parameters

Standard3-A / EHEDG
Tanks2 to 4-Tank System
ControlPLC + HMI
ValidationFDA-ready

Construction Details

Material of ConstructionSS 316L
Design StandardFDA-ready
Surface FinishMirror polish (product contact)
Control SystemPLC / SCADA with HMI
DocumentationGA drawings, IOM manual, test certificates
Warranty12 months from commissioning

Instrumentation & Controls

Control SystemPLC / SCADA with recipe-based CIP HMI touchscreen
Conductivity MonitoringInline conductivity sensor for rinse & chemical strength verification
Temperature ControlPT-100 RTDs on caustic / acid / hot water tanks & return lines
Flow ControlVFD CIP supply pumps with electromagnetic flow transmitters
Valve SequencingPneumatic / solenoid valve matrix for circuit routing & recovery
Data LoggingCIP cycle records with time, temp, conductivity & alarm history

Applications

Dairy
Industrial applications for dairy sector.
Beverage
Industrial applications for beverage sector.
Pharma
Industrial applications for pharma sector.
Food
Industrial applications for food sector.

Key Advantages

Fully Automated Sequencing
PLC runs pre-rinse, caustic, acid, and sanitize cycles without manual valve switching.
Validated Cleaning Protocols
Temperature, time, and chemical concentration logged for FSSAI and audit compliance.
Chemical Recovery & Reuse
Caustic and acid solutions returned to storage tanks, reducing chemical consumption and cost.
Multi-Circuit Coverage
Single CIP skid cleans pasteurizer, tanks, fillers, and pipework across the entire plant.
Conductivity-Based Rinse
Inline conductivity sensor confirms chemical removal before next production cycle starts.
Reduced Cleaning Downtime
Optimized flow paths and return pumping cut total CIP cycle time vs. manual cleaning.

How It Works

1
Pre-Rinse
Warm water flushes product residue from tanks, pipes, and heat exchangers before chemical wash.
2
Caustic Wash
Alkaline solution circulated at set temperature and flow to remove fat and protein deposits.
3
Intermediate Rinse
Fresh water rinse removes caustic before acid cycle; conductivity sensor confirms rinse completion.
4
Acid Wash & Sanitize
Nitric or phosphoric acid removes mineral scale; optional sanitizer step for microbiological control.
5
Final Rinse & Recovery
Final water rinse leaves circuits clean; spent solutions recovered to CIP tanks for reuse where configured.

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