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Dryers

Agitated Thin Film
Dryer (ATFD)

Continuous dryer for viscous, heat-sensitive and fouling materials. A rotating blade assembly spreads the feed into a thin, turbulent film on the heated wall, enabling rapid evaporation under vacuum, ideal for ZLD, effluent salts and high-value products.

0.5 - 30 m2
Heating Area
Vacuum
Operation
SS 316L
Material
Continuous
Mode
Agitated Thin Film Dryer (ATFD)  -  Gausin International Engineers
Thin Film
ZLD Ready

Product Overview

The Gausin Agitated Thin Film Dryer (ATFD) is a vertical, jacketed cylinder fitted with a rotor carrying hinged or fixed blades. The rotor spreads incoming feed into a thin, highly turbulent film over the heated wall, achieving fast evaporation even for difficult products.

Because the film is constantly wiped and renewed, the ATFD handles viscous, fouling, foaming and heat-sensitive feeds that would scale or burn in conventional dryers. Operation under vacuum lowers the boiling point and protects product quality.

ATFDs are a key element of Zero Liquid Discharge (ZLD) plants, converting evaporator concentrate into a dry, handleable powder or flakes. Gausin supplies them in SS 304 / 316L with optional crystallizing and condensing systems.

Wiped Thin Film
Rotor blades spread and renew a thin film for fast, fouling-free drying.
Vacuum Operation
Reduced boiling point protects heat-sensitive and high-value products.
ZLD / Effluent
Dries evaporator concentrate to powder for zero liquid discharge.
Handles Viscous Feeds
Processes pastes, slurries, foaming and crystallizing liquids.
Solvent / Condensate
Integrated condenser recovers solvent or distillate.
PLC/SCADA Control
Automated vacuum, temperature and rotor-speed control.

Technical Specifications

Process Parameters

Heating Area0.5 to 30 m2
OperationContinuous, under vacuum
Feed TypeViscous / Slurry / Fouling
Heating MediumSteam / Thermic Fluid / Hot Water
Product FormPowder / Flakes / Cake
VacuumAvailable (process dependent)

Construction Details

Material of ConstructionSS 304 / SS 316L / Hastelloy
RotorFixed / hinged wiper blades
JacketHeating jacket on shell
Internal FinishPolished (product side)
Design StandardASME / IS
CondenserShell & tube (optional)

Instrumentation & Controls

Control SystemPLC / SCADA with HMI Touchscreen
Temperature SensorsPT-100 RTD (wall / product)
Rotor DriveVFD-controlled motor
Vacuum SystemLiquid ring pump / ejector
Feed ControlMetering feed pump
DischargeScrew / rotary valve

Applications

ZLD / Effluent
Drying of evaporator concentrate and effluent salts.
Pharma
API mother liquor and intermediate drying.
Specialty Chemical
Polymers, resins and viscous chemical products.
Agrochemical
Pesticide and crop-protection product drying.
Distillery
Spent wash and stillage to dry product.
Salts
Crystallizing and drying of dissolved salts.

Key Advantages

Handles Tough Feeds
Dries viscous, fouling and heat-sensitive products others cannot.
Enables ZLD
Final drying step that achieves true zero liquid discharge.
High Heat Transfer
Thin wiped film gives high, stable heat-transfer rates.
Gentle Processing
Vacuum and short contact time protect product quality.
Continuous Duty
Designed for steady 24/7 operation with minimal fouling.
Resource Recovery
Recovers water / solvent while producing a dry solid.

How It Works

1
Feed Entry
Concentrated feed is metered into the top of the heated cylinder.
2
Film Formation
Rotor blades spread the feed into a thin, turbulent film on the wall.
3
Evaporation
Heat from the jacket evaporates moisture / solvent from the moving film.
4
Vapour Removal
Vapour is drawn off under vacuum to a condenser for recovery.
5
Drying to Solid
As the film travels down, it dries into powder, flakes or cake.
6
Discharge
Dry solid is discharged via a screw or rotary valve at the base.

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