Home Products Services Contact
Get a Quote
Heat Exchangers

Shell
& Tube Heat Exchanger

Heavy-duty shell and tube heat exchangers per TEMA standards for heating, cooling, condensing, and preheating across all industries.

10kW - 10MW
Duty
100 bar
Pressure
TEMA
Standard
CS/SS
MOC
Shell & Tube Heat Exchanger — Gausin International Engineers
TEMA
ASME Design

Product Overview

The Gausin Shell & Tube Heat Exchanger is engineered for reliable, hygienic performance in demanding industrial environments. Heavy-duty shell and tube heat exchangers per TEMA standards for heating, cooling, condensing, and preheating across all industries.

Each unit is custom-designed to your capacity, product characteristics, and plant layout requirements with SS 304/316L contact surfaces, validated process design, and full documentation.

Gausin provides complete engineering support from process design and fabrication through installation, commissioning, and after-sales service.

Industrial Grade
Robust construction for continuous 24/7 plant operation.
Hygienic Design
Food-grade materials and finishes for dairy and food applications.
Custom Engineered
Sized and configured to your exact process requirements.
PLC/SCADA Ready
Automated control with data logging and alarm management.
CIP Compatible
Designed for easy cleaning and sanitation where applicable.
Standards Compliant
Built to FSSAI, BIS, 3-A, ASME, or IBR as required.

Technical Specifications

Process Parameters

Duty10 kW - 10 MW
Design Press.Up to 100 bar
StandardTEMA / ASME
MOCCS / SS / Alloy

Construction Details

Material of ConstructionTEMA / ASME
Design StandardCS / SS / Alloy
Surface FinishMirror polish (product contact)
Control SystemPLC / SCADA with HMI
DocumentationGA drawings, IOM manual, test certificates
Warranty12 months from commissioning

Instrumentation & Controls

Control SystemStandalone / integrated with plant DCS or PLC
Temperature MonitoringPT-100 RTDs at shell-side & tube-side inlet/outlet nozzles
Pressure MonitoringBourdon gauges / transmitters on shell & tube sides
Flow ControlUpstream VFD pump or modulating control valve on tube side
Thermal ReliefSafety relief valve on shell side per TEMA / ASME requirements
Inspection PortsUltrasonic thickness test pads, vent & drain valves at low points

Applications

Process Heating
Industrial applications for process heating sector.
Condensers
Industrial applications for condensers sector.
Reboilers
Industrial applications for reboilers sector.

Key Advantages

Handles Viscous Fluids
Large tube bore accommodates cream, ghee, honey, and other high-viscosity process fluids.
High Pressure & Temperature
TEMA/ASME design rated for steam heating, condensing, and high-pressure process duty.
Fouling-Resistant Design
Removable tube bundle and baffle arrangement simplify cleaning of particulate-laden fluids.
Flexible Configuration
U-tube, straight-tube, and multi-pass arrangements matched to thermal and hydraulic requirements.
Steam & Condensate Duty
Proven performance as milk heater, CIP water heater, and process condenser in dairy plants.
Code-Compliant Build
Fabricated to TEMA and ASME standards with full material traceability and hydro test certificates.

How It Works

1
Shell & Tube Fluid Entry
Hot process fluid enters tube side; cooling or heating medium flows through the shell side.
2
Turbulent Tube Flow
Fluid passes through multiple U-tube or straight tubes; baffles on shell side improve heat transfer.
3
Heat Exchange
Heat transfers across tube walls; suitable for viscous products, steam heating, or high-pressure duty.
4
Temperature Stabilization
Outlet temperature controlled by utility flow rate; design handles fouling-prone or particulate fluids.
5
Product & Utility Outlet
Processed fluid exits at target temperature; condensate or utility returns to boiler, chiller, or CIP loop.

Related Products